System Introduction

Measuring in Millimeters, Leading the New Future with Intelligence

Vehicle Dynamics Matching Design

Hunan Xiangyi Power Testing Instrument Co., Ltd. is responsible for developing powertrain testing equipment by a team of experienced vehicle matching technicians to complete the matching calculations required by customers, thereby obtaining the original data for equipment development. The company has rich development experience in power testing for passenger cars, commercial vehicles, and special vehicles, which enables Xiangyi Dynamic Testing to better meet the needs of customers and serve them.

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System Introduction

Measuring in Millimeters, Leading the New Future with Intelligence

Matching design of engine and transmission

The products required by the customer may be used for traditional manual transmission MT, electronic mechanical transmission AMT, hydraulic automatic transmission AT, continuously variable transmission CVT, or dual clutch transmission DCT testing. Different needs have enabled Xiangyi Dynamic Testing to develop a strong engine and transmission matching technology team in the development of powertrain testing equipment. Numerous engineering cases have shown that this team has provided reliable guarantees for the successful development of equipment. For example, when developing AT testing equipment, we will perform detailed calculations on hydraulic and mechanical operating conditions and obtain customer approval. These experiences are extremely important for our product design.

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System Introduction

Measuring in Millimeters, Leading the New Future with Intelligence

Highly flexible integrated design

In addition to meeting customers' functional requirements such as powertrain performance testing and reliability testing, Xiangyi's dynamic testing products also have strong full chain open integration capabilities, meeting customers' various development needs and fault diagnosis in terms of bench flexibility.

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System Introduction

Measuring in Millimeters, Leading the New Future with Intelligence

Selection and Design of Mechanical Adaptation Boxes (Devices)

For large-scale testing equipment, Xiangyi Dynamic Testing is designed and selected by mechanical engineers with nearly 30 years of experience in the field, who are responsible for the design and selection of mechanical adaptation boxes and various adapters. These engineers also have rich on-site testing and debugging experience, which can minimize customer on-site debugging time and ensure the flexibility of platform disassembly and assembly.

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Vehicle Dynamics Matching Design

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Matching design of engine and transmission

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Highly flexible integrated design

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Selection and Design of Mechanical Adaptation Boxes (Devices)

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01

New energy motor test bench

The new energy motor test bench is mainly used for routine performance tests, durability and load tests of new energy motors and their controllers, as well as other user-developed research tests (such as: development, testing, and comparison tests of motors or motor controllers), to meet the needs of new energy vehicle project development. The new energy motor test bench can complete the testing work of the performance of electric vehicle motors, provide hardware testing support for users' independent research and development, assist users in improving design schemes, and verify product performance, etc.

02

New energy powertrain test bench

The new energy powertrain test bench consists of installation foundation and tooling, dynamometer motor, inverter system, battery simulator, real-time measurement and control system, data acquisition system, high and low temperature environmental chamber, constant temperature cooling system, safety monitoring system, control software and auxiliary equipment.

03

Engine test bench

Engine test benches can be classified according to dynamometer type: eddy current dynamometer, water eddy current dynamometer, and electric dynamometer test benches. Eddy current dynamometer and water eddy current dynamometer test benches are mainly used for engine reliability and durability testing, while electric dynamometer test benches can be used not only for reliability and durability testing but also for engine bench power performance, economy, emission optimization matching, engine component testing, and optimization calibration during engine R&D. They can also be used for dynamic development testing of engines with whole vehicle and road simulation, and for meeting the latest engine product certification tests according to Chinese, American, Japanese, and European regulations.

04

Vehicle bridge testing platform

The commercial vehicle axle assembly test bench meets the performance requirements for comprehensive performance testing of axle assemblies in relevant national standards.

05

Transmission test bench

The transmission test bench is currently mainly used for durability and conventional performance tests of passenger car front-wheel or rear-wheel drive transmissions. This test bench generally adopts a traditional "three-motor" structure and is required to meet the requirements of the vehicle mechanical transmission bench assembly test method, including transmission fatigue life test, transmission efficiency test, high-speed test, temperature rise test, and dynamic sealing test.

06

Hybrid test bench

The hybrid powertrain test bench is mainly used for various tests in the user product development process for the power system (engine + SG motor + transmission + dynamometer) and its electronic control system research and development. It tests the performance of the engine, motor, motor controller, and transmission, providing accurate and reliable test charts and data.

07

Engine offline test bench

The engine offline test bench is mainly used for batch factory testing of engines by engine manufacturers. Engines coming off the assembly line can be automatically sent to the test bench for automated testing via a pre-assembly line, AGV, and RGV intelligent logistics system.

08

Transmission offline test bench

The transmission offline test bench is mainly used for offline detection of transmissions, such as DCT, EV, hybrid HEV automatic transmissions, multi-speed reducers and other various transmissions' factory inspection and testing. Transmissions from the assembly line are conveyed to the test station by an intelligent roller track for quick connection and clamping of oil, gas, water and electricity, and testing is performed according to national standards or relevant transmission testing standards, including no-load, load, NVH, and customized operating conditions.

09

Electric drive assembly offline test bench

The electric drive assembly offline test bench is mainly used for offline detection of the electric drive assembly. The electric drive assembly from the production assembly line is transported to the test station by an intelligent roller track, where quick connection and clamping of oil, gas, water, and electricity are performed. According to national standards or relevant test standards for electric drive assemblies, tests such as no-load, load, electric working conditions, power generation working conditions, NVH, and custom working conditions are conducted.

10

Electric drive bridge offline test bench

The electric drive axle offline test bench is mainly used for the running-in and offline testing of new energy electric drive axles. Electric drive axles from the production assembly line are sent to the test station by an intelligent roller track or hoisting tool for quick connection and clamping of oil, gas, water, electricity, and the transmission shaft system. According to national standards or relevant test standards for electric drive assemblies, communication tests, partial load tests, NVH vibration tests, noise and abnormal sound detection, ABS performance, and differential function tests are performed.

11

New energy vehicle motor offline test bench

The new energy vehicle motor offline test bench is mainly used for offline testing of new energy vehicle motors. Motors from the production assembly line are conveyed to the test station by an intelligent roller track for quick connection and clamping of oil, gas, water, and electricity. According to national standards or motor testing standards, online mode qualification testing is performed on the motor.

12

Container test rig

The container test bench is a one-stop testing platform solution specifically designed for users. Users only need to provide the site for container placement and supporting water and electricity. The container test bench is designed to be mobile, effectively solving the problem of a lack of laboratory for users. The container test bench is a customized service and can provide different solutions based on the different needs of users. Equipment can be placed indoors or outdoors to meet the maximum testing needs of users.

Xiangyi News

Expert in full scenario solutions

Development and successful production of a large-capacity air leak meter with a range exceeding 2000L/min

From October 2018 to October 2019, our technical personnel, through hard work, successfully localized the measurement instrument for air leakage in large diesel engines exceeding 10000 kW, and simultaneously developed a calibration device for ultra-large-range air leakage measurement instruments exceeding 2000 L/min, filling a domestic gap and breaking the monopoly of similar foreign products. Eight units have already been delivered to a major domestic diesel engine company, and their performance and parameters are fully comparable to imported products, receiving positive user feedback.

2019-11-05

Xiangyi high-power engine test bench successfully accepted

Recently, Hunan Xiangyi Power Testing Instrument Co., Ltd. successfully completed the installation and commissioning of a large-power engine test bench for Weichai's Pune, India plant. This large-power engine test bench is a complete set of hydraulic dynamometers and engine automatic measurement/control systems, and can be widely used in the testing of regular factory performance of various engines such as marine engines and power generation engines. The high stability, fast delivery, and excellent service of the complete set of equipment supplied by Xiangyi brand have been highly praised by the leaders and equipment users of Weichai's Pune plant.

2019-04-17

Acceptance inspection completed for the new energy motor drive and controller test system

The new energy motor drive and controller testing system provides a dedicated testing technical solution for motor design, production, inspection, and quality control input. Due to the variety of motors under test, the new energy motor drive and controller testing system adopts a segmented form. Based on the torque and speed parameters of multiple motors, it uses one platform and, by replacing the support and transmission parts, achieves the sharing of one new energy motor drive and controller testing system platform to meet the needs of more motor tests. At the same time, considering the future expansion of other motor test benches, the test platform reserves sufficient dimensions to meet the needs. Through one platform, replace the torque sensor

2019-01-25

Four-motor through-bridge test rig successfully accepted

Hunan Xiangyi Power Testing Instrument Co., Ltd., established in 1966, originated from Hunan Instrument and Meter Factory General Factory (Xiangyi Group), a state-owned enterprise during the Third-Line Construction period. In 2000, it was established as an independent legal entity and shareholding enterprise through the merger and reorganization of Xiangyi Group's power testing instrument branch factory and the general factory's research institute. The company has a registered capital of 10 million and specializes in the research and development, production, sales, and after-sales service of power testing equipment and instruments. With a long history and strong technical capabilities, relying on years of technological accumulation, excellent product quality, and a sound after-sales service system, the Xiangyi brand has gained high recognition in the power testing equipment industry.

2018-10-08

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Make equipment iteration more intelligent

Xiangyi News

Full-scenario solution expert

CAC series AC power dynamometer

Model: CAC22~CAC4000

Rated absorption efficiency: 22~4000kW

Maximum speed: 2500~25000r/min

Speed measurement accuracy: ±1r/min

Torque measurement accuracy: +0.1%FS

GW series eddy current dynamometer

Model: GW6~GW2000

Rated absorption efficiency: 6~2000kW

Rated torque: 25~14000N.m

Speed measurement accuracy: ±1r/min

Torque measurement accuracy: +0.2%FS

SG series water vortex dynamometer

Model: SG400-SG12600

Rated absorption power: 400-12600kW

Speed measurement accuracy: ±1r/min

Torque measurement accuracy: ±0.2%FS

Make equipment iteration more intelligent

Xiangyi News

Full-scenario solution expert

CAC series AC power dynamometer

Model: CAC22~CAC4000

Rated absorption efficiency: 22~4000kW

Maximum speed: 2500~25000r/min

Speed measurement accuracy: ±1r/min

Torque measurement accuracy: +0.1%FS

Hunan Xiangyi Power Testing Instrument Co., Ltd.

Hunan Xiangyi

Full-chain power, Xiangyi one test control

Make power testing more accurate and equipment iteration more intelligent

Hunan Xiangyi Power Testing Instrument Co., Ltd. (hereinafter referred to as "Xiangyi Motion") was formerly the Power Testing Instrument Branch of the former Ministry of Machinery Industry Xiangxi Instrument and Meter General Factory, founded in 1966, and is a key three-line factory invested and constructed by the Ministry of Machinery Industry. In 2000, it was restructured into a high-tech enterprise with independent legal person qualifications.

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Hunan Xiangyi Power Testing Instrument Co., Ltd.

Focus on 25 years of production

Hunan Xiangyi Power Testing Instrument Co., Ltd.

Independent research and development, leading technology

Hunan Xiangyi Power Testing Instrument Co., Ltd.

Comprehensive solutions in all fields

Hunan Xiangyi Power Testing Instrument Co., Ltd.

Improve the after-sales service system