Hydrogen methanol fuel test

Publication Time:

2022-05-12

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1 Overview

Hunan Xiangyi Power Test Instrument Co., Ltd. The hydrogen, methanol and other new energy engine test benches designed by Xiangyi Power Test Instrument Co., Ltd. can be used not only for reliability and durability tests, but also for engine test bench power performance, economy, emission optimization matching, engine parts testing, and optimization calibration during engine R&D. It can also realize the dynamic development test of the engine by simulating the whole vehicle and road, and meet the latest engine product certification tests of China, the United States, Japan and Europe regulations.

2 Functions

In addition to the tests that can be carried out on traditional engine performance test benches, the test bench can also complete the tests of hydrogen, methanol and other new energy engines:

Engine minimum no-load stable speed test;

Engine speed characteristic test;

Engine load characteristic test;

Engine power test;

Engine durability test bench test;

Engine universal characteristic test;

Can complete China QC/T524-1999、GB17691-2018、GB/T18297-2001、GB/T   19055-2003   Standard Various performance or durability tests stipulated in the standard;

Can complete DB11964-2013  Vehicle compression ignition, gas fuel ignition engine and automobile exhaust pollutant limit values and measurement methods (Test bench operating condition method) WHSC/WHTC/NRSC/NRTC  Steady-state and transient operating condition tests.

Other certification tests stipulated by the state.

User-defined steady-state or transient development tests.

Can integrate and control some flow devices or direct sampling and analysis equipment provided by third parties, such as Horiba7000  Series,

HoribaDLS   Series, AVL415/439/489  Smoke meter, AVL442  Air flow meter, AVL733/735/753/740 fuel consumption meter, AVL472   Particle meter, etc., to conduct engine-related tests

 

3 Technical Standards

GB/T 18297-2001 Test methods for automobile engine performance.

GB/T 19055-2003 Test methods for automobile engine reliability.

GB/T 1105-1999 Test methods for internal combustion engine test bench performance.

GB/T 17692-1999 Test methods for net power of vehicle engines.

DB11/964-2013 "Limit values and measurement methods for vehicle compression ignition, gas fuel ignition engines and automobile exhaust pollutants (test bench operating condition method)"

HJ 438-2008 "Technical requirements for durability of vehicle compression ignition, gas fuel ignition engines and automobile emission control systems" Requirements

User-defined steady-state and transient development tests.

GB/T 50054-2011 "Design Code for Low-Voltage Power Distribution"

GB/T 50055-2011 "Design Code for Power Distribution of General Electrical Equipment"

GB/T 50063-2008 "Design Code for Electrical Measuring Instrument Devices of Power Equipment"

GB/T 8196-2003 Mechanical safety Protective devices General requirements for design and manufacture of fixed and movable protective devices

GB5226.1-2008 Electrical safety of machinery Electrical equipment of machinery Part 1: General technical conditions

4 Topology

5 Xiangyi Advantages

 

Xiangyi Power Test Instrument The company has a long history, strong technical force, and its comprehensive strength ranks among the leading enterprises. Relying on years of technology accumulation, excellent product quality, and a sound after-sales service system, the Xiangyi brand has gained high popularity and good reputation in the power testing instrument and equipment industry.

6 Configuration List

 

Serial Number

Equipment Name

Remarks

1

Dynamometer motor

Dynamometer drive and load

2

Torque sensor

Used for torque measurement

3

Frequency converter

Four-quadrant frequency converter is used

Based on four-quadrant AC asynchronous motor speed and torque control technology, precise control and fast response.

4

Lower-level real-time control system

Based on INtime Real-time control instrument based on real-time operating system, communicating with the frequency converter via EtherCAT bus, installed inside the industrial control computer, and running in parallel with win dows system. The system uses real-time measurement and control instrument FC4012E to measure torque and speed, and perform closed-loop control to ensure control accuracy.

5

Host control system

Used to control the load system to perform relevant operating tasks and provide a human-machine control interface to the user. Includes industrial control computers, test control software systems, etc. The detection data is automatically collected and processed by the computer, and automatically establishes a database, automatically prints reports, and automatically displays and draws characteristic curves. Simple operation and control, easy maintenance.

6

Engine Fuel Consumption Meter

Engine fuel consumption measurement

7

Engine Temperature Control System

Temperature control system for water, fuel, oil, intercooler, etc.

8

Cast iron plate and shock absorption system

Dynamometer installation base

 

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