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FC4012E real-time monitoring and control instrument

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  • Product Description
  • Overview

      The FC4012E real-time monitoring and control instrument is a PC-based control instrument. By installing the INtime real-time environment on the computer, the computer becomes a real-time system. The control program of the FC4012E runs on this real-time system, making full use of the computer's relatively powerful computing and storage capabilities, and facilitating program upgrades.

      The monitoring and control instrument uses a digital incremental PID algorithm for high control accuracy. It uses a frequency measurement board to measure the input signals of torque and speed. The sampling time, number of samples, and number of moving averages for torque and speed can be customized. The minimum sampling time is 1ms. The output interface of the frequency measurement board is a CAN bus.

     

    Instrument Functions and Configuration

    1) One torque measurement channel, one speed measurement channel

    2) Four D/A output ports, used for electronic throttle control or PID output (throttle and excitation)

    3) One RS-485 interface, used for servo throttle control

    4) Two CAN interfaces: CAN1 connects the measurement board data to the CAN network, and CAN2 reads control data

    5) Two switch quantity outputs (protective stop, emergency stop)

    6) Two switch quantity inputs (alarm, stop)

     

    Main Performance Characteristics

    • Uses advanced EtherCAT fieldbus technology and can be expanded with various communication methods
    • Disturbance-free switching between various control modes; 7 preset control modes, enabling reverse drag control
    • Control of the frequency converter uses EtherCAT, Profibus, or Profinet fieldbus
    • Input, output, and power supply are fully isolated, with high anti-interference capability
    • Torque and speed overlimit audible and visual alarm
    • Modular design simplifies the structure, providing unparalleled reliability and maintainability

     

    Main Technical Specifications

    Control

    Control Algorithm: Digital incremental PID

    Control Cycle: 5ms (minimum), 10ms, 20ms, 40ms, customizable

    Torque Measurement

    Signal Type: Frequency/Differential signal

    Frequency Range: 20Hz - 500kHz

    Sampling Time: Customizable, minimum 1ms

    Measurement Range: -32768 to 32767

    Measurement Accuracy: ±0.1%F.S

    Control Accuracy: ±0.2%F.S

    Speed Measurement

    Signal Type: Frequency/Differential signal

    Frequency Range: 20Hz - 500kHz

    Sampling Time: Customizable, minimum 1ms

    Measurement Range: 0 to 32767

    Measurement Accuracy: ±1 revolution

    Control Accuracy: ±2 revolutions

    Throttle Load Control Output

    Load Control Output: 1 channel

    Throttle Control Output: 1 channel

    Electronic Throttle Output: 2 channels

    D/A Conversion Resolution: 16 bits

    Accuracy: ±0.1%F.S

    Signal Voltage: 0 – 10V

    Conversion Time: ≈ 80 μs

    Load: > 5 kΩ

    Digital Input

    Number of Inputs: 2

    Rated Input Voltage: 24V DC (-15% / +20%)

    "0" Signal Voltage: -3V ~ 5V

    "1" Signal Voltage: 15V ~ 30V

    Input Filter Time: 3ms

    Input Current: 3mA

    Digital Output

    Number of Outputs: 4

    Load Type: Resistive, Inductive

    Rated Load Voltage: 24V DC (-15% / +20%)

    Switching Time: ON: 40μs OFF: 200μs

    Maximum Output Current: 0.5A (short-circuit protection)

    Fieldbus

    Bus Type: EtherCAT bus

    Communication Medium: CAT5 UTP, CAT5 FTP, CAT5 STP

    Bus Cycle: 500μs, configurable

    Servo Throttle

    Type: Fuji (RS485)/Huichuan (EtherCAT)

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